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中国精品科技期刊2020
潘志海,郭长凯,栾东磊. 即食小龙虾的微波杀菌工艺研究及品质评价[J]. 食品工业科技,2021,42(21):221−230. doi: 10.13386/j.issn1002-0306.2021030374.
引用本文: 潘志海,郭长凯,栾东磊. 即食小龙虾的微波杀菌工艺研究及品质评价[J]. 食品工业科技,2021,42(21):221−230. doi: 10.13386/j.issn1002-0306.2021030374.
PAN Zhihai, GUO Changkai, LUAN Donglei. Study on Microwave Sterilization Process and Quality Evaluation of Instant Crayfish (Procambarus clarkii)[J]. Science and Technology of Food Industry, 2021, 42(21): 221−230. (in Chinese with English abstract). doi: 10.13386/j.issn1002-0306.2021030374.
Citation: PAN Zhihai, GUO Changkai, LUAN Donglei. Study on Microwave Sterilization Process and Quality Evaluation of Instant Crayfish (Procambarus clarkii)[J]. Science and Technology of Food Industry, 2021, 42(21): 221−230. (in Chinese with English abstract). doi: 10.13386/j.issn1002-0306.2021030374.

即食小龙虾的微波杀菌工艺研究及品质评价

Study on Microwave Sterilization Process and Quality Evaluation of Instant Crayfish (Procambarus clarkii)

  • 摘要: 为了开发高品质即食小龙虾产品的产业化加工方法,本文以896 MHz单模式工业微波杀菌系统为平台,研发了即食小龙虾的微波杀菌工艺。通过计算蒸煮值、持水性、质构分析、色泽分析、感官评定和电子舌滋味轮廓分析,研究微波加工对小龙虾品质的影响。结果表明,符合商业无菌要求的最低热处理程度为F0=2 min,对应的微波杀菌工艺为:系统压力0.2 MPa,微波功率6.5 kW,微波处理时间190 s,保温温度(120±1)℃,保温时间180 s,经处理后的即食小龙虾常温下货架期在6个月以上。较传统杀菌,总处理时间、冷点蒸煮值、表面蒸煮值分别减少了66.55%、34.40%、57.75%,持水性和质构特性显著优于传统杀菌组(P<0.05),不同杀菌处理组的脱壳完整率无显著性差异(P>0.05)。微波杀菌组虾肉色泽偏黄,而传统杀菌处理虾肉白度更高。在贮藏期内,微波杀菌组的滋味轮廓未发生明显变化,感官评分高于传统杀菌组。综上,微波杀菌技术可以用于常温即食小龙虾的生产加工中。

     

    Abstract: In order to develop the industrial process of high-quality instant crayfish (Procambarus clarkii) products, the microwave sterilization processes were designed based on the 896 MHz single-mode microwave sterilization system. Effects of microwave sterilization on crayfish quality were studied by calculating cooking value, water holding capacity, texture analysis, color analysis, sensory evaluation and taste profile analysis of electronic tongue. Study results indicated the sterilization conditions of keeping the microwave in power of 6.5 kW and pressure of 0.2 MPa, microwave treating for 190 s, holding at (120±1)℃ for 180 s could achieve the level of thermal lethality of F0=2 min, which was the minimum thermal lethality value satisfying the requirements of commercial sterility. The shelf life of the instant crayfish treated by the microwave sterilization process could be more than 6 months at room temperature. The total processing time, cooking value of cold spot and surface in microwave sterilization group were significantly reduced by 66.55%, 34.40%, and 57.75% than those of traditional sterilization treatments, respectively. Moreover, the water holding capacity and texture of crayfish in experimental microwave sterilization group were much higher compared to the traditional sterilization treated group (P<0.05), and there was no significant difference of ratio of intact tail were found in both groups (P>0.05). However, the color of muscle of crayfish treated with microwave sterilization turned yellower than that of traditional sterilization group. During the storage period, the taste profile of microwave sterilization group did not change significantly, and the sensory score of microwave sterilization group was higher than that of traditional sterilization group. In conclusion, microwave sterilization technology can be used in the processing of room-temperature instant crayfish products.

     

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