快速酶法制备低聚异麦芽糖工艺建立与优化
Development and optimization of rapid enzymatic process for isomaltooligosaccharides preparation
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摘要: 对多酶协同制备低聚异麦芽糖(IMOs)生产工艺进行研究,建立了以玉米淀粉为底物,使用耐高温α-淀粉酶进行液化,以α-葡萄糖苷酶、普鲁兰酶和β-淀粉酶同时糖化转苷制备IMOs的基本工艺。通过优化液化程度、糖化转苷过程作用温度和p H、糖化阶段α-葡萄糖转苷酶、普鲁兰酶和β-淀粉酶的添加量,形成了快速酶法制备低聚异麦芽糖的工艺。最优工艺如下:以25%(w/v)玉米淀粉为底物,液化还原糖含量(DE值)为2030,糖化转苷温度为55℃,p H6.0,α-葡萄糖苷酶添加量为5001000 U/g、普鲁兰酶添加量为0.9 U/g、β-淀粉酶添加量为500 U/g。结果表明:反应15 h可得到异麦芽二糖、异麦芽三糖和潘糖之和为49.09%的低聚异麦芽糖浆。本研究所建新工艺可以淀粉为原料快速高效制备IMOs,其有效组分明显高于现有生产工艺,制备周期也较现有生产工艺缩短70%以上,研究结果对现有IMOs生产技术的提升具有指导意义。Abstract: Combined action with multiple enzymes was investigated for isomaltooligosaccharides( IMOs) production in this study. The corn starch was liquefied using thermostable α- amylase,followed by simultaneous saccharification and transglycosylation using α- glucosyltransferase,pullulanase and β- amylase. The reaction condition was optimized through single factor experiments,including liquefaction degree,reaction temperature and p H in saccharification and transglycosylation phase,α- glucosyltransferase dosage,pullulanase and β- amylase dosage in saccharification phase.The optimum reaction condition was obtained when the dextrose equivalent value( DE) was control at 20~30 and 500~1000 U/g of α- glucosyltransferase,0.9 U/g of pullulanase and 500 U/g ofβ- amylase were employed for simultaneous saccharification and transglycosylation at p H6.0 and 55 ℃ with the25% starch slurry. Under this optimal condition,IMOs with 49.09% of isomaltose,isomaltotriose and panol was obtained within 15 h incubation.In conclusion,the new developed procedure processed rapid preparation of IMOs with high efficiency,in which the IMOs index was significantly improved and the manufacturing duration was 70%reduced.The results are able to improve or reform the current industrial scale process for IMOs manufacturing.